xxxxxxxxxx
Use double quotes to make the shell expand variables while preserving whitespace:
sed -i "s/$var1/ZZ/g" "$file"
xxxxxxxxxx
Just concatenate var '"$var"' to replace values string in sed command:
$ sed -i 's/string_to_replace/'"$var"'/g' file_to_replace.txt
xxxxxxxxxx
Just use one of following commands for replacing a number of:
sed "s/[0-9]//" f.txt #One single digit as 1
sed "s/[0-9]\+//" f.txt #Further digits as 837, specifying match repetition "\+"
sed "s/[0-9]\+\.[0-9]\+]//" file.txt #Float type with decimals